Overcome the challenges associated with salt spray testing with Presto SST chamber

Overcome the challenges associated with salt spray testing with Presto SST chamber

Evaluating the corrosion resistance of materials is an important aspect of quality control. By performing salt spray tests on the materials, manufacturers can easily be assured about the quality of materials and ensure that accurate products will be delivered to the customers.

Presto is a leading salt spray tester manufacturer and designs this quality testing equipment at the best and most affordable prices. This high-quality testing equipment has been designed as per industry standards that make it easy for the manufacturers to conduct quality tests on the materials. 

The Korrox IV testing chamber has been designed as per industrial standards including ASTM B117 and JIS Z2371. This will ensure accuracy in test results. This HMI-based touch-screen model ensures easy and intuitive operation. The chamber comes equipped with inbuilt temperature settings, allowing precise control and monitoring of test conditions.

In this blog, we will discuss briefly the challenges associated with salt spray tester and how you can easily make use of this quality testing equipment to overcome those challenges. So, let us get started!

 Role of salt spray testing in automotive industry

The automotive industry has been covered with metal components that will help in the smooth functioning of the machine. Thus, testing the products against corrosion is an important aspect of quality control. By evaluating the durability of the materials against corrosion, manufacturers can easily ensure accuracy by simulating them in a highly corrosive saline solution.

This can be done with the help of salt spray testing. Different metal coatings will be tested by conducting salt spray tests on the materials.

Thus, salt spray testing aids in ensuring that automobiles can withstand challenging weather conditions like heavy rainfalls or snowstorms without compromising safety or structural integrity. Furthermore, this rigorous evaluation method assists automakers in adhering to stringent industry standards and regulations while continuously improving product reliability and longevity.

 Now, let us discuss a brief about Presto salt spray chamber Korrox IV.  

All about Presto salt spray chamber Korrox IV Magnus Series Computerized

The Presto Salt Spray Chamber - Korrox IV Magnus Series Computerized is one of the widely used corrosion testing instruments that can accurately test the corrosion resistance of materials with its highly advanced features. This high-quality lab testing equipment is equipped with advanced computerized technology, making it exceptionally user-friendly and efficient. It provides a comprehensive range of features for conducting salt spray tests, ensuring precise and customizable testing parameters.

Featuring an HMI-based touchscreen interface, it provides user-friendly accessibility. Its inbuilt temperature settings, coupled with a Salt Spray Test mode, allow users to tailor parameters to match the specific test samples. Equipped with a corrosion-resistant PT-100 sensor and solid-state digital programmable temperature controller, this system ensures precise and reliable results. Users can easily program test profiles and adjust PID settings, air saturator configurations, test temperature, and air purge times.

The current test status is conveniently displayed, while its robust construction with a triple-wall fibre-reinforced body ensures durability. Sample placement within the test chamber is made effortless and for the 250 Ltr. model, a pneumatically operated canopy is available. To top it off, an air purge after the test promotes fog settlement, further enhancing the system's efficiency.

The quality of salt used in a salt spray chamber is extremely important. Salt spray chambers are designed to test the corrosion resistance of materials, so it is critical that the salt used in these chambers is of the highest quality. Otherwise, the results of the tests will be inaccurate and could lead to faulty conclusions about the material being tested.

Now, let us features and technical specifications of Presto features and technical specifications.

Features of Presto Korrox IV Magnus Series Computerized

• HMI-based Touchscreen Model
• Inbuilt temperature settings
• Salt Spray Test mode enabled setting parameters according to the test sample
• Corrosion Resistant PT-100 sensor
• Solid-state digital Programmable Temperature Controller
• Program profile for selecting test parameters and performing the test.
• Easy Data Management. Users can create PID settings, Air Saturator settings, test temperature, test and air purge time, etc.
• Current test running status display
• Robust Construction with Fiber reinforced body(Triple wall)
• Ease of use of sample placements inside the test chamber
• Pneumatically operated canopy (only for 250 Ltr. Model)
• Air purge after the test for fog settlement.
• Reservoir Tank inside sponge filter with low solution level alarm.
• 5-point Auto Tuning feature selection
• Real-time vs temperature graph
• Data recording with a temperature data reading
• USB option available (Pen drive is not a part of supply)
• Users can control PID settings through the Advanced Hysteresis setting
• The angle of the Canopy was maintained in order to restrict the flow of droplets directly on the test sample.
• Low-compressed air alarm (Smart device introduced)
• Low NACL solution alarm.
• Over / under voltage protection
• Individual specimen real-time monitoring with identification.
• Maintain fault history (Easy to diagnose the exact issue) 

Technical specifications of Presto Korrox IV Magnus Series Computerized

• Display: HMI Based touchscreen 7" TFT LCD Color screen
• Chamber Temp Range: Ambient to 40ºC
• Test Chamber Temp. working Range: 35ºC ± 2ºC
• Chamber Temperature Least Count: 0.1ºC
• Chamber Temperature Repeatability: ± 2ºC
• Air Saturator Temperature Range: 40ºC- 49ºC
• Air Saturator Temperature Least Count: 0.1ºC
• Air Saturator Temperature Repeatability: ± 2ºC
• Power: 220V, Single phase, 50 Hz, 15A
• pH value of Salt Solution: 6.5 to 7.2 pH
• Temperature Control: Inbuilt PID Temperature Controller
• Timer(Hour meter): 6 digits
• Test Air Pressure: 0.7Kg/cm² - 1.2Kg/cm²
• Air Regulator: 0 to 30 psi
• Compressed Air requirement: Approx. 7 cfm (Air Compressor not part of supply) Main airline pressure regulator with filter in customer scope.

With these high-end features and technical specifications of this quality testing equipment, manufacturers of the automotive industry can easily test their products against corrosion.

Now, let us discuss some challenges that are associated with salt spray testing and how you can overcome them.

 Challenges that are associated with salt spray testing

Different salt spray testing methods have been used for decades to assess the corrosion resistance of materials. However, these methods come with a set of challenges that can affect the accuracy and reliability of test results. In this section, we will explore some of the major challenges associated with salt spray testing methods.

• Lack of Standardization:

This is one of the biggest challenges faced by manufacturers while using salt spray testing machines which can lead to uneven test results. To overcome this challenge, manufacturers should use standardized salt spray testing chambers. Presto salt spray chamber has been made in accordance with industry standards making it easy for the manufacturers to get accurate salt spray test results.

•   Lack of easy operating process:

One of the significant challenges associated with salt spray testing is the lack of an easy operating process. This can pose difficulties for both experienced professionals and newcomers to the field. However, Presto has developed innovative solutions to overcome this challenge and provide a seamless experience for its users. With its user-friendly interface and intuitive design, Presto's salt spray testing equipment simplifies the entire operation process, making it the top choice for professionals.

•  Difficulty in calibration:

Ensuring accurate and precise calibration is crucial for obtaining reliable test results. However, this can be a complex task due to various factors such as temperature variations, air pressure changes, and instrument drift over time. In order to overcome this challenge, you can take help from the instruction manual provided with the help of this testing machine. You can even contact our technical team of experts for calibration services.

These are some challenges associated with the Presto salt spray testing chamber. However, the Presto salt spray testing chamber will easily help to overcome these challenges and ensure that accurate products will be delivered to the customers. If you want to know more about the price of this testing equipment or want more information about it, then you can give us a call at +91 9210 903 903 or email us at info@prestogroup.com. Our team of technical experts will consult you regarding all your needs and queries.