How can a Salt Spray Chamber help you rust-proof your business?

Salt Spray Chamber
  • Gaurav Malhotra
  • 06-08-2024

Tired of corrosion complaints? Corrosion is a persistent problem in the manufacturing world. We need effective solutions and that solution is The Salt Spray chamber. Corrosion leads to adverse effects like malfunctioning machinery, products or components followed by financial losses these can be reversed by the Salt spray chamber. If you are in search of a method which ensures reliable and accurate testing then you have come to the right place! 

 

Presto understands the importance of quality and reliability and that is why we ensure that your manufactured products are seamlessly fault-free. 

 

Presto is a leading lab testing machine manufacturer in India,  From being a start-up to a national award-winning company we have been serving quality and credibility to our 11,000+ customers for the past 40 years. We specialize in providing revolutionary testing solutions to our prestigious clientele for example Amazon, Coca-Cola, Honda, Mahindra, Harley Davidson, Havells, Maruti Suzuki, JCB and so many more. Our Salt Spray tester is widely known for its precision, durability and ease of use. 

 

Our experienced customers speak tons about our credibility. Famous brands from various industries have put their trust in Presto for their corrosion testing needs. 

 

“ We want to compliment you for the products and services you offer. Your responsiveness to the customer queries is commendable and the way you conduct business is an example of customer-driven approach. Thank you for your excellent and continued support. We wish you all the best. We highly recommend your products and services to others in the industry.”

 

This valuable feedback is from JCB (Joseph Cyril Bamford Excavators Ltd.) 

 

Understanding the Salt Spray Chamber

 

The Salt Spray Chamber or the Cyclic Salt Spray Chamber is an essential tool for testing the corrosion resistance of a particular material and different types of coatings. Our Salt Spray Tester creates an identical saline environment which fastens the corrosion speed resulting in an accurate evaluation of the durability and longevity of the sample. 

 

Physical Components of a Salt Spray Chamber:

Chamber: It is the main wide space where the samples are placed for testing. The chamber is protected by a cover which is automatically closed by the air pressure. It contains a Teflon temperature tester which ensures correct temperature throughout the process. 

 

Spray Nozzle: It distributes the salt solution in the form of a mist, creating the ideal atmosphere for the testing. This nozzle is made of Igus which is a German imported rubber compound, for the longevity of the nozzle.

 

Silicone Bag Heaters: The heaters are uniformly placed in the body(made of a fibre-reinforced polymer) of the chamber which ensures optimized temperature for testing. 

 

Control Panel: The control panel consists of an HMI screen which allows you to manage the testing settings digitally and some important components like an alert alarm, emergency stop etc. This allows the operator to set and monitor the procedure easily. 

 

Working Principle

The Salt Spray Chamber works by creating a fake environment that aligns with the environmental conditions that a product may face when exposed to the real world. The samples are kept under the chamber and soon after the test starts a fine mist of salt solution is sprayed on the sample at a specific temperature and a specific period. This process accelerates the corrosion process leading to fast and accurate evaluation of the material under certain conditions.

 

A Salt spray chamber is an essential tool for manufacturers who deal in materials like metals, powder-coated material or electroplated products. By conducting a Salt Spray test you can gain the trust of your customers by ensuring the smooth utilization of your products. 

 

 

Case Study:

Company Name: SMC Corporation. 

Problem Faced: Rusting of Piston Rods

Solution: The Salt Spray Chamber

 

SMC is a manufacturer that manufactures pneumatic cylinders also known as Air cylinders. The main issue was faced related to the corrosion of Piston Rods. The piston rods they were using in their cylinders were getting rusted which was leading to losses. We gave them our CAS Chamber which conducts the Copper Accelerated Salt spray test. Now they could check their piston rods for corrosion before installing them in the cylinders. It saved them their time, their money and most importantly clients. 

 

Conclusion: This is how a Salt spray chamber or the Cyclic corrosion test chamber can solve major issues that create losses. It can solve the problem before it arrives. 

 

Want to take your business to sky-height? Then book a free sample test today to evaluate your product to make it stand in the market! 

Contact us at: 

 

Phone: +91-129-4272727

Email: info@prestogroup.com

Website: www.prestogroup.com

Let’s fight corrosion together!

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